Difference between revisions of "Construction of the Full-Scale Tagger Microscope"

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='''Preparations for Construction of the Full-Scale Tagger Microscope'''=
+
=Current Work=
−
'''
+
==Summer 2017==
 +
This summer, I (Micah Warren) am constructing seven new bundles to replace old ones in the tagger microscope. The following pages provide documentation:
  
−
==Current Work==
+
[[Rough Cut Documentation Summer 2017]]
  
−
* Determine an ideal process to assemble components of the fiber splicing unit.
+
[[Pockmark Documentation Summer 2017]]
  
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* Optimize and document a reliable, repeatable process for fusing 2mm x 2mm square optical fibers using a fiber splicing unit.
+
==2015 and Earlier==
 +
We are currently in production of 12 additional fiber bundles to replace bundles which are currently installed in the microscope. We found that our light guide fibers were not double clad, but were only single clad. In August and September of 2014, we received a new order of BCF-98 and BCF-20 which we verified as multi-clad using [[Cladding Images|EDX techniques]]. In addition to having a second cladding layer, we are also attempting to maintain the optical qualities best by minimizing strain on fibers by removing some of the fiber procedures.  
  
−
* Work with [[User: mcintyre|James McIntyre]] to develop polishing, gluing, painting, and quality assurance procedures for optical fibers.
+
Current progress is being kept in the [https://docs.google.com/a/uconn.edu/spreadsheets/d/1AZPVzbwDgBWl5UXUVSnz_8_0yO6rmNUTt_MeylHasTQ/ Fibers - 2015 Google Spreadsheet].
  
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* Develop/refine a LabView program that controls a water heater and water pump based on water temperature.
+
=Procedures for Tagger Microscope Construction=
  
−
==A List of Specifications/Manuals for Items in Lab 405==
+
Here is a master document which describes the procedures: [https://docs.google.com/document/d/15OreBfdhb5mdpdXz6KMTVQt8ZWMU-4OV9i8Y6vp97Ms/edit# Construction Plan for the Tagger Microscope]
  
−
[[media:DAQ.pdf|Data Acquisition Hardware]]  
+
[[Fiber Rough Cut Procedure]]
  
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[[media:NBQuickStart.pdf|Net Booter Quick Start Pamphlet]]
+
[[Fiber Numbering Procedure]]
  
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[[media:NPUserMan.pdf|Net Booter User Manual]]
+
[[Fiber Measuring Procedure]]
  
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[[media:AMCNew_net_booter_spec_sheet.pdf|Net Booter Specification Sheet]]
+
[[Fiber Bundling Procedure]]
  
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[[media:Water_pump_specs.pdf|Water Pump]]
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[[End Milling Procedure]] <i> Discontinued Summer 2017 </i>
  
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[[media:Water_heater.pdf|Water Heater]]
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[[Fiber Polishing Procedure]]
  
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[[media:valves.pdf|Three way sweat valve]]
+
[[Fiber Fusing Procedure]]
  
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[[media:Black Silicone Adhesive Sealant.pdf|Black Silicone Adhesive (RTV)]]
+
[[Temperature Control Program|Hot Air Bending Procedure]]
  
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[[media:Ultra Black Silicone Adhesive Sealant.pdf|Ultra Black Silicone Adhesive (gasket maker)]]
+
[[Fiber Testing Procedure]]
  
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[[private:fiber_properties_datasheets|Polystyrene]]
+
[[Hot Water Straightening Light Guides Procedure]]<i> Discontinued Jan 2015</i>
  
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[[media:Thermocouple_op_amp.pdf|AD594AQ]]
+
[[Fiber Water Stain Cleaning Procedure]] <i> Discontinued Summer 2014 </i>
  
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==Pictures==
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[[Hot Water Fiber Bending Procedure]] <i> Discontinued Jan 2015 </i>
  
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From Summer 2012:
+
[[Fiber Painting Procedure]]<i> Discontinued May 2014 </i>
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<gallery>
 
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file:Room1.JPG|Preparing for construction.
 
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file:Shelving.JPG|Just before the shelving was erected.
 
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file:BuildingTank.JPG|Construction of the tank to be used in fiber bending.
 
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file:WaterTest.JPG|Testing the strength of the tank.
 
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file:WaterTest2.JPG|testing...
 
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file:WaterTest3.JPG|Here it is easy to see the bowing from water pressure.
 
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file:FramedWaterTest.JPG|Tank with wooden supports.
 
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file:FramedAndInsulated.JPG|Tank with support and insulation. Plumbing and hot water testing are the next goals.
 
  
−
</gallery>
+
Fiber Gluing Procedure <i> Discontinued Spring 2014 </i>
  
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==LabView Program==
+
=A List of Specifications/Manuals for Items in Lab 405=
  
−
During the summer of 2012, Ben Willis wrote a LabView program that would communicate with a NetBooter and ultimately control a heater and water pump. LabView also plots the temperature of water being heated, and plots the changing temperatures on a graph on the front panel. Before Ben left, he wrote a [[media:Final_Report.pdf|final report]] of his work on the program and in the lab in general. I have added a little to Ben's work, mostly housekeeping; deleting some non functioning commands, adding the equation to represent temperature based on voltage, adding an equation for a thermocouple, and connecting with the DAQ.  I also plan to make a differential op-amp to allow the DAQ to read the inputs given by the thermocouple.  In this way, we will be able to use a thermistor and two thermocouples to control the water temperature in both the straightening pipe and the bending tank.
+
This page has the documentation for the various procedures and pieces of equipment that are used in the bending tank, the splicing unit, and elsewhere in 405.
 +
[[Documents for 405]]
  
  
−
I had found a lab manual from the University of Minnesota that gave step by step instructions for taking and recording temperature measurements using a thermistor, a DAQ, and LabView.  After making the circuit and updating the LabView program it seems to be working within expected error.
+
=Fiber Statistics=
  
−
[[media:LabViewThermistor.pdf|The Lab Manual]]  
+
[[Fiber Dimension Statistics]]
  
−
 
−
 
−
<gallery>
 
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File:LabViewProgram3.PNG|The front panel of the LabView program.
 
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File:LabViewProgram1.PNG|Part 1 of the block diagram: The majority of this part of the program is to read the output given by the DAQ, translate it to a temperature, and plot the results.
 
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File:LabViewProgram2.PNG|Part 2 of the block diagram:  The main purpose of this part of the program is to determine if the temperature read from part 1 is what was specified in the front panel, and to turn the water pump and heater on or off as appropriate. 
 
−
</gallery>
 
−
 
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<gallery>
 
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File:LabViewToCompare.PNG|A view of the LabView front panel that Ben and I created. The voltage and temperature are actual readings/calculations that have been made.
 
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File:LabToCompare.PNG|A view of the lab that inspired the thermistor idea.  The numbers are a close comparison of the measured data in the previous picture.
 
−
</gallery>
 
−
 
−
 
−
==Temperature Measurements==
 
−
 
−
Along with the LabView program, another component of bending fibers will be to determine the temperature of the water and to make that information available to the program. 
 
−
 
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At first, I had thought that our best bet as far as reading/recording water temperature was to make a thermistor (as seen below). 
 
−
 
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<gallery>
 
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file:Thermistor_Circuit.jpg|A temperature measuring circuit that included a voltage divider, a resistor, and a thermistor.
 
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file:Thermistor.jpg|This is the same circuit as to the left, except it is free of a breadboard and water resistant.
 
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</gallery>
 
−
 
−
 
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Although this thermistor is reasonably accurate, I feel that it would be possible to have (already purchased) thermocouples read the temperature instead.  The signal from the thermocouple would need to be amplified in order to be read by the DAQ we are currently using because the thermocouple produces voltages in the micro range.  Using an operational amplifier and the right resistors I am confident that I would be able to achieve a strong enough signal from the thermocouple(given enough time). The remaining hurdle in this endeavor would be to tweak the LabView program to use the temperature-voltage relationship equation of a type J thermocouple instead of a thermistor.
 
−
 
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Some great resources for thermocouple theory and circuitry can be found here:
 
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[[media:The_Basics_of_Thermocouples.pdf|The Basics of Thermocouples]]
 
−
 
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[[media:Thermocouple_Application.pdf|Thermocouple Application]]
 
−
 
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<gallery>
 
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file:Circuit_ex.PNG| I feel that this is a place to start if I am to accurately read a thermocouple.  Included in the circuit diagram is cold junction compensation and signal amplification; two things that are a requisite to accurate measurements.
 
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</gallery>
 
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After reading the material above, I have found two (cheap) ways to read a thermocouple accurately:
 
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1. Create something in the software that compensates for the room temperature factor at the cold junction.  If we end up using the thermistor to read the temperature at the cold junction then we will be introducing the error from one temperature measurement to another.  Although the thermistor will read the water temperature within acceptable error, adding more error into the calculation seems unnecessary to me.
 
−
 
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2. Follow the diagram above and create a hardware approach to cold junction compensation.  After determining the voltage output of a type J thermocouple at zero degrees Celsius, I can introduce that voltage at the cold junction site.  By following the circuit above, I would probably be able to construct a circuit that would have cold junction compensation and amplification for the signal.  My concerns for this approach involve time constraints and the intricacies of this setup.
 
−
 
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Although, after having found this, I think the problem may be solved. 
 
−
 
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[[media:Thermocouple_op_amp.pdf|Op amp designed for a type J thermocouple, with cold junction compensation]]
 
−
 
−
==Water Tank Information==
 
−
 
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[[Water Tank Instructions and Diagrams]]
 
−
 
−
==Completed Work==
 
−
 
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* Clean and organize room P405.
 
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* Hot water tank constructed - still awaiting testing
 
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* Splicing unit collars redesigned
 
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* A program was written to automatically control a heater/pump based on the temperature of the water.
 
  
 
=Miscellaneous Fiber Testing=
 
=Miscellaneous Fiber Testing=
  
−
== Alcohol Tests ==
+
Below are the various tests that were conducted on the fibers to determine their durability when in contact with the alcohol that will be used to clean them.  Also included are the strength tests that were conducted on the fibers that were fused with the old ferrules.
  
−
Poly(methyl methacrylate), or plexiglass, was found to react to ethanol when used in high concentrations.  When our fiber bending tank (made of poly) was being cleaned with pure ethanol, an obvious reaction was seen as crazing developed on the surface of the walls of the tank.  Because our fibers are made from a similar material (polystyrene with flour-acrylic cladding) it seemed necessary to also test their reaction to exposure to alcohol. 
+
[[Alcohol Tests]]
  
−
The first alcohol test compared the differences between ethanol and propanol.  After the first test, only ethanol concentrations were used for the alcohol tests because it will be an ethanol concentration that will be used to clean the fibers.
+
[[Epoxy Tests]]
  
−
The procedure for the alcohol tests can be found [https://docs.google.com/a/uconn.edu/document/d/1yUTqVM172Ta29nQGRo3gLhZzoSG-CtZQL-JCNUg0j8k here.]
+
[[Strength Tests]]
  
−
[[Heated Alcohol Tests]]
+
[[Fiber Painting]]
  
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[[Non-heated Alcohol Tests]]
+
[[Visual Inspection]]
  
−
It was found that the fibers reacted more in heated ethanol versus non-heated ethanol. Light guide fibers which remained in 65 degree Celcius underwent significant fiber damage at lower concentrations of ethanol (around 65%) than the room temperature ethanol tests (where damage occurred around 80% ethanol). It seems as though the fiber's cladding is being disintegrated or dissolving into the ethanol concentrations they were resting in.
+
===Ferrule Measurements===
  
−
== Epoxy Tests ==
+
In hopes of understanding the bulge in the spliced region of the fibers, the ferrules they are spliced in were photographed under a microscope and measured using a tracker program that allows for in-photo calibration and measurement. The ferrules were placed as perpendicular to the table as possible in order to get the most flat, head on shot of the ferrules.  The error in the measurement of the angles was quite high. Moving the compass only a little bit (in the tracker program) lead to very different degrees read. Because of this I would estimate the angle to be off anywhere from +- 1-2 degrees. I would say that the lengths measured have an error on the order of +- .05-.1 mm
−
To test whether the fibers could be protected from the damage from ethanol, the ends of fibers were covered with Saint Gobain's BC-600 fiber cement. The instructions for use and more information on BC-600 can be found [http://www.detectors.saint-gobain.com/uploadedFiles/SGdetectors/Documents/Product_Data_Sheets/BC600-Data-Sheet.pdf here.]
 
  
−
Tips on epoxy use and other test procedures can be found [https://docs.google.com/a/uconn.edu/document/d/1yUTqVM172Ta29nQGRo3gLhZzoSG-CtZQL-JCNUg0j8k here.]
+
[[Measurement Photographs]]
  
−
[[Epoxy Tests]]
+
[[New Ferrule Measurement Photographs]]
  
−
== Strength Tests ==
+
=Quality Control Procedures=
 +
Fiber transmission measurements were carried out in Lab 402 using a flash ADC and a VME-based data acquisition system that was loaned to UConn by Jefferson Lab.  Our contact at Jlab for this system is Alex Somov.  Setup and operation of the CODA data acquisition platform is described [[Data Acquisition using CODA|here]].
 +
*[[Description and Layout of the VME Data Acquisition Setup]]
 +
*[[Procedure for Operation of CODA Run Control - Fall 2013]]
 +
*[[Creating/Editing mSQL Databases for CODA]]
 +
*[http://halldweb1.jlab.org/wiki/index.php/Private:UConn_test_setup Alex Somov's instructions for running the CODA-based DAQ]
 +
*[[media:Jlab_VME_discriminatorRevD_manual.pdf|VME discriminator manual]]
 +
*[[media:FADC250UsersManual.pdf|VME FADC250 manual]] ([[media:FADC250_V2_ADC_FPGA_V90E.pdf|firmware update 90E]], [[media:FADC250_Processing_FPGA_Firmware_ver_0x0C01.pdf|firmware update C01]])
 +
*[[media:Jlab_F1_TDC_manual.pdf|VME F1TDC manual]] ([[media:F1TDC_V2_V3_8_26.pdf|latest firmware update]])
 +
*[[media:CaenADCv792_rev18.pdf|Caen QDC v792 manual]]
 +
*[[media:TI-old-VME.pdf|VME Trigger Interface (old-style VME) manual]]
 +
*[[media:TI-new-VXS.pdf|VXS Trigger Interface (new-style VXS) manual]]
 +
*[[Operation of CODA Run Control - Fall 2015]]
 +
*[http://zeus.phys.uconn.edu/halld/tagger/fp-microscope/fiberQA-2-2014/analyzer Analyzer] - software package that extracts pulse information from CODA data files and stores them in a root tree.
  
−
In order to test the transverse strength of the fused bonds created with the splicing unit, fibers were fused and then broken in order to test their strength. The size of the fiber and the fused joints were measured and recorded as well as the mass that each fiber held on the fuse point before breaking.
+
=Hot Air Bending Box=
 +
After our experience with with heating fibers in water for straightening and bending, we decided to change our procedure and use hot air instead of water. The following pages show information about the heating box and the program used to run it.
  
−
Below is are links to the Google Spreadsheets of the raw data and graphs.  It is interesting to note that, in the first test, the joints that expanded the most were also the joints that withstood the most transverse force.  This may have been because the fibers that did not fuse successfully were the fibers that did not melt all of the way, and consequently did not fill up any extra space that may have been in the glass ferrule. 
+
[[Fiber Heating Box]]<br/>
 +
[[Temperature Control Program]]
  
−
The expanded joints in the second test did NOT turn out to be good indicators of bond strength as I had previously thought.
+
=Intermediate Storage Box=
 +
[[Intermediate Storage Box]]
  
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[[Strength Test 1]] (Completed April 4, 2013)
+
=Lab Journals / Research Progress=
  
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[[Strength Test 2]] (Completed April 12, 2013)
+
The following page has the lab journals of Ann Marie and the undergraduate workers.
 +
[[Lab Journals]]
  
−
=Ferrule Measurements=
+
=Past Goals and Production Documents=
 +
If you want to see our previous construction goals you can access them below.
  
−
In hopes of understanding the bulge in the spliced region of the fibers, the ferrules they are spliced in were photographed under a microscope and measured using a tracker program that allows for in-photo calibration and measurement. The ferrules were placed as perpendicular to the table as possible in order to get the most flat, head on shot of the ferrules. The error in the measurement of the angles was quite high.  Moving the compass only a little bit (in the tracker program) lead to very different degrees read.  Because of this I would estimate the angle to be off anywhere from +- 1-2 degrees.  I would say that the lengths measured have an error on the order of +- .05-.1 mm
+
[https://docs.google.com/document/d/15OreBfdhb5mdpdXz6KMTVQt8ZWMU-4OV9i8Y6vp97Ms/edit?usp=sharing Construction Plan for the Tagger Microscope and Active Collimator]
  
 +
[[Previous Construction Goals]]
  
−
[[Measurement Photographs]]
+
[[List of CAD Drawings]]
  
−
=Lab Journals / Research Progress=
+
[[LabView Program Explanation]] - This page details the work that has gone into the LabView program that was written to control the heaters and pumps for the bending tank in 405.
  
−
==Ann Marie's Lab Journal==
+
===Temperature Measurements===
−
In the past I had kept my journal in a [https://docs.google.com/document/d/1RD-TAZcs7aZwPDGamwsVQ0dpsG6XR5rojtWvdvdy0kw/edit Google Document].
+
This section describes the work that has gone into the construction of the thermistor for the bending tank in 405.  It also has some materials devoted to describing the function and properties of a thermistor and the method used to build the one used here.
  
−
[[December 2012]]
+
[[Thermistor Construction Journal]]
  
−
[[January 2013]]
+
===Filling Tank / Filling PVC / Water Quality Information===
  
−
[[February 2013]]
+
[[AMCImportant procedure to follow when filling the tank | Important procedure to follow when filling the tank]]
  
−
==Jonathan Kulakofsky's Lab Journal / Research Progress==
+
[[Water Tank Instructions and Diagrams]]
  
−
[[January, 2013]]
+
[[AMCPictures | Pictures]]
  
−
[[February, 2013]]
+
[[Water Quality Testing]]
  
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[[March, 2013]]
+
Machine Shop Priorities are located [https://docs.google.com/document/d/1cuyRrSL8Mys-pou9SrYp-X7JCkTfnyDlzEaayu2f7Vg/edit?usp=sharing| here]
  
−
[[April, 2013]]
+
===Past Bundle Production Documents===
 +
[https://docs.google.com/spreadsheet/ccc?key=0Au8hObtMJhV3dFVyZVp0M1VQNnNuYUJfZ2d6NHdYY1E&usp=sharing Bundle Production Progress]
  
−
==Liana Hotte's Lab Journal / Research Progress==
+
[https://docs.google.com/spreadsheet/ccc?key=0Au8hObtMJhV3dEpSYjluMGZ0R24xdFNUYVc2emczX2c&usp=sharing Rough Cut Travelers]
  
−
[[Jan 2013]]
+
[https://docs.google.com/spreadsheet/ccc?key=0Au8hObtMJhV3dG9YTDduLVRuc01lRWxtYVA1UE0yWmc&usp=sharing Fusing Statistics]
  
−
[[Feb 2013]]
+
[https://docs.google.com/document/d/1LQD5f2govyEr8BVe1Ef-K0yX9ATXbi9DUd3kaDsT1Qs/edit?usp=sharing Fiber Heating Data (Straightening and Bending)]
  
−
[[Mar 2013]]
+
= Formatting Examples =
 +
[[Wiki Formatting Examples]]
  
−
[[Apr 2013]]
+
=Lab Maps=
  
−
[https://docs.google.com/a/uconn.edu/document/d/1hNaAAAnbof2-BAW0-h-eCGFdYzGcAcbFZrWG1i97rRc Summer 2013 Work Journal]
+
[[Map of Lab 403]]
  
−
== Aaron Carta's Lab Journal ==
+
[[Map of Lab 405]]
−
 
+
[Out of date as of 6/19/17]
−
[https://docs.google.com/a/uconn.edu/document/d/141JI-gMW9XQ7NX_PIm2LqAhK2EnOqT4rVBr1JAcUboc Summer Lab Journal]
 
−
 
 
−
= Formatting Examples =
 
−
[[Wiki Formatting Examples]]
 

Latest revision as of 14:35, 5 January 2018

Current Work

Summer 2017

This summer, I (Micah Warren) am constructing seven new bundles to replace old ones in the tagger microscope. The following pages provide documentation:

Rough Cut Documentation Summer 2017

Pockmark Documentation Summer 2017

2015 and Earlier

We are currently in production of 12 additional fiber bundles to replace bundles which are currently installed in the microscope. We found that our light guide fibers were not double clad, but were only single clad. In August and September of 2014, we received a new order of BCF-98 and BCF-20 which we verified as multi-clad using EDX techniques. In addition to having a second cladding layer, we are also attempting to maintain the optical qualities best by minimizing strain on fibers by removing some of the fiber procedures.

Current progress is being kept in the Fibers - 2015 Google Spreadsheet.

Procedures for Tagger Microscope Construction

Here is a master document which describes the procedures: Construction Plan for the Tagger Microscope

Fiber Rough Cut Procedure

Fiber Numbering Procedure

Fiber Measuring Procedure

Fiber Bundling Procedure

End Milling Procedure Discontinued Summer 2017

Fiber Polishing Procedure

Fiber Fusing Procedure

Hot Air Bending Procedure

Fiber Testing Procedure

Hot Water Straightening Light Guides Procedure Discontinued Jan 2015

Fiber Water Stain Cleaning Procedure Discontinued Summer 2014

Hot Water Fiber Bending Procedure Discontinued Jan 2015

Fiber Painting Procedure Discontinued May 2014

Fiber Gluing Procedure Discontinued Spring 2014

A List of Specifications/Manuals for Items in Lab 405

This page has the documentation for the various procedures and pieces of equipment that are used in the bending tank, the splicing unit, and elsewhere in 405. Documents for 405


Fiber Statistics

Fiber Dimension Statistics


Miscellaneous Fiber Testing

Below are the various tests that were conducted on the fibers to determine their durability when in contact with the alcohol that will be used to clean them. Also included are the strength tests that were conducted on the fibers that were fused with the old ferrules.

Alcohol Tests

Epoxy Tests

Strength Tests

Fiber Painting

Visual Inspection

Ferrule Measurements

In hopes of understanding the bulge in the spliced region of the fibers, the ferrules they are spliced in were photographed under a microscope and measured using a tracker program that allows for in-photo calibration and measurement. The ferrules were placed as perpendicular to the table as possible in order to get the most flat, head on shot of the ferrules. The error in the measurement of the angles was quite high. Moving the compass only a little bit (in the tracker program) lead to very different degrees read. Because of this I would estimate the angle to be off anywhere from +- 1-2 degrees. I would say that the lengths measured have an error on the order of +- .05-.1 mm

Measurement Photographs

New Ferrule Measurement Photographs

Quality Control Procedures

Fiber transmission measurements were carried out in Lab 402 using a flash ADC and a VME-based data acquisition system that was loaned to UConn by Jefferson Lab. Our contact at Jlab for this system is Alex Somov. Setup and operation of the CODA data acquisition platform is described here.

Hot Air Bending Box

After our experience with with heating fibers in water for straightening and bending, we decided to change our procedure and use hot air instead of water. The following pages show information about the heating box and the program used to run it.

Fiber Heating Box
Temperature Control Program

Intermediate Storage Box

Intermediate Storage Box

Lab Journals / Research Progress

The following page has the lab journals of Ann Marie and the undergraduate workers. Lab Journals

Past Goals and Production Documents

If you want to see our previous construction goals you can access them below.

Construction Plan for the Tagger Microscope and Active Collimator

Previous Construction Goals

List of CAD Drawings

LabView Program Explanation - This page details the work that has gone into the LabView program that was written to control the heaters and pumps for the bending tank in 405.

Temperature Measurements

This section describes the work that has gone into the construction of the thermistor for the bending tank in 405. It also has some materials devoted to describing the function and properties of a thermistor and the method used to build the one used here.

Thermistor Construction Journal

Filling Tank / Filling PVC / Water Quality Information

Important procedure to follow when filling the tank

Water Tank Instructions and Diagrams

Pictures

Water Quality Testing

Machine Shop Priorities are located here

Past Bundle Production Documents

Bundle Production Progress

Rough Cut Travelers

Fusing Statistics

Fiber Heating Data (Straightening and Bending)

Formatting Examples

Wiki Formatting Examples

Lab Maps

Map of Lab 403

Map of Lab 405 [Out of date as of 6/19/17]

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