Temperature Control Program

Page by: Andrew Sampino. Logbook

The temperature control program is a LabView VI, which checks and regulates the temperature of the Fiber Heating Box. Once the program is initiated it will turn on the hotplate in the heating box and regulate the temperature until either the box gets dangerously hot or a user has indicated a stop or stop condition. The program outputs commands to a netbooter, which is the hotplate's voltage source, and reads inputs from thermistors through a DAQ.

The front panel displays a waveform chart, which will display each temperature measurement, digital temperature and time displays, and various controls to set parameters.

Instructions for a Heating Run

Before setting the program to run as desired, the physical setup must first be appropriately configured. To set the hotplate temperature, plug it into a regular wall outlet and turn the knob until the temperature display reads 140 degrees Celsius, then unplug it. Next, plug the hotplate into outlet one on the correct netbooter (usually the top netbooter) as the state of this outlet will be controlled by the program. Finally, plug all fans in and look to see that they are actually spinning.

In order to perform a heating run there are a number of parameters, which can be found on the front panel that must be set properly. The conditions for a normal run are listed below:

Samples/Channel: 1 is sufficient here, increase for more data points.
Rate: 1 is sufficient here, increase for more data points.
Sample Mode: FiniteSamples
Save your file?: Pressed if you want to save the run, unpressed if you don't.
STOP: Must be unpressed at program start.
Control Manually: Automatic
Target Temperature: 175
Timed Heater Turn off: any desired time. (in seconds)
Start Timer: On to start timer when the program starts, off otherwise.

Once all of these are set appropriately the run can begin. Pressing the LabView Run button on the tool bar will initiate all relevant processes and the hotplate should turn on within the first twenty seconds assuming the interior box temperature is less than 175 degrees Fahrenheit. When the netbooter is on and supplying voltage to the hotplate an indicator light on the front of the netbooter under "Power Outlet Status 1" will be on. If the program needs to be stopped in the middle of a run, the "STOP" button must be pressed; as a general rule do not end the program with the Abort Execution Labview button in the tool bar while the netbooter indicator light for outlet one is still on. If this does happen by accident, the program can be started again and the "STOP" button pressed while it is running.

Note that the program will shut the hotplate off for the rest of the run if the highest measured temperature passes 190 degrees Fahrenheit at any time.

Program logic

The overarching logic behind the program is to turn the hotplate off when the box is too hot and on when it is too cold. All of the code is contained in a sequence structure consisting of two frames. The first frame contains nearly all of the code and is what drives all operating functions, the second frame contains a sub VI, which shuts off the netbooter's outlet one (and therefore the hotplate). A while loop contains all of the code in the first frame, which can be split up into four major groups of functional purpose: Initialization of DAQ interface, temperature retrieval, temperature regulation, and timer control.