Fiber Splicing

Equipment

Splicing Unit

The splicing unit.
The theoretical range of effective melting/splicing

A close-up of the ferrules, collars, and heating lamp of the fiber splicing machine
A side view.

Ferrules

The ferrules are made of quartz, and are V shaped so that they make a hollow square cross-section when mated. This is so the fiber fits between them snugly while it is being fused.

A 2x2 mm square waveguide, 2 ferrules, and heat-shrink used to mount the ferrules and supports to the collars. The black residue on one of the ferrules is RTV and it is used in mounting ferrules to the collars.

Splicing Collars

Prototype collars designed for small round fibers. The top and bottom collars seem to be identical.
The supports and rounded ferrule are mounted.

Top collar, with ferrule and support mounted (machined specifically to mount 2x2mm square fibers).
Bottom collar, with ferrule and support mounted (machined specifically to mount 2x2mm square fibers).