Diamond Radiator Thinning Using an Excimer Laser

Laser Thinning of Diamond
Laser ablation will be used to thin the diamond chip to the precise thickness required for the radiator. An older excimer laser offered by a local AMO group will be converted from a XeCl 308 nm beam to the required ArF 193 nm beam. Although the system was last used 10 years ago, it was left in a fully functioning state and was properly flushed upon decomposition. There may also be another unused excimer laser that can be used for parts in case any repair is needed.



Work Schedule
The following is a list of tasks required to get the Ar-F excimer laser online. Long-term operating goals:
 * First, take the proper safety course required by the University of Connecticut Environmental Health and Safety department.
 * Prepare Dr. Well's laboratory for the transfer of the Excimer laser including setup of ventilation, three-phase (208V) power supply, cold water distribution and collection, and a sturdy table to put the laser on.
 * Replacement of Halogen Filters
 * Tend to the vacuum system: replace oil in diffusion pump, test for serious leaks at moderately low pressure (10−6 Torr)
 * Test the RF generator (most expensive/hard to replace!)
 * Procure a bottle of pure Ar gas
 * Check internal circulating fan bearings, as these are a possibly source of corrosion
 * Flush the tube, turn it on and test output power
 * Barring major repair: expected online by end of 2009 with $2-3k
 * Switch optics to 192nm
 * Get mixture of Ar-F, eventually procure a gas mixing system)
 * Ensure reliable pulse train and consistent power output (±5%)

Updates
EMG 101 Documentation
 * Original documentation of the Lambda Physik EMG 101 MSC Excimer laser has been scanned and posted on the following page,
 * Preparation for moving the Excimer laser has begun.
 * Initial diagnostics on the laser's state have also begun, however the real testing begins once we are able to take the laser head cover off.
 * After having a conversation with Jeff Edberg from Coherent Inc. it was recommended that we check a circulating fan inside the laser head. If the fan doesn't turn then it may lead to the end of the project as parts are extremely hard to find. Fortunately, after removing the laser head cover, the fan spun freely without restriction.
 * The following photos are of the inside of the Lambda Physik EMG 101 MSC Excimer Laser.
 * The next step is to transfer the laser down to Dr. Barry Wells' laboratory.
 * Once the power supply, main exhaust, water supply, and gases are installed properly, we will pressurize the system with helium and check for leaks as well as test the HV power supply.